汽车工业的起重机自动化

半自动化提升是帮助汽车制造商建立和维持质量和客户满意度的关键因素。从压力机和装配线到工作站和仓库,我们有技术可以帮助您提高操作安全性和生产力。

Semi-automated die gripper cranes used in stamping plants are changing the landscape of automotive manufacturing. Modern dies with lifting pins at all four corners can be picked up from the die warehouse with a die gripper attachment and loaded onto bolsters on each side of the press. While ordinary cranes need an operator plus a two-man rigging crew to pick up a die, Konecranes die gripper crane allows the operator to do the job alone in semi-automation mode, using cameras mounted on the trolley or the gripper that live-stream a view of the operation to the display on the radio controller.

这些新一代模具夹具起重机可以快速地改变模具组,促进即时时间表,以在所需的情况下产生冲压部件。而不是每三天改变一次模具,而是可以在班次中多次更换死亡。虽然这种进化增加了起重机的占空比,但我们的起重机旨在安全有效地管理重载和短期循环。

智能功能可提高安全性,速度和定位

尤文图斯官方区域合作伙伴聪明的功能提供提高安全性和生产力的特定益处。与汽车制造商一起工作,Konecranes开发了钩子定心,防护和主动摇摆控制功能,以提高尤文图斯官方区域合作伙伴安全性,速度和定位。智能功能可降低事故的风险,设备碰撞和负载损坏,并有助于保护人员,产品和基础设施。

减少运营时间

Plants that are currently using Konecranes newest die gripper cranes and plants using dies that still require traditional rigging have one thing in common: both are using Konecranes semi-automation technologies to reduce the time and manpower required to stamp an individual hood, fender or door skin. Depending on the configuration of the plant, operational time for a single lift can be reduced significantly with Konecranes semi-automation and Smart Features.

掌控你的仓库

Since the basic task of a semi-automatic crane in a warehouse is to move items to and from storage, Konecranes Compact Warehouse Manager (CWM) was created to eliminate the burden of remembering where storage items are located, how many pieces of each type are there, and keeping track of this data on paper. When storage is controlled by CWM, an operator can quickly find an item in storage and instruct the semi-automated crane to go to its location without positioning the crane manually. When moving an item to storage, CWM streamlines the task by proposing a free location, or identifying an existing location with the same type of item to stack them all in one pile. Working with Konecranes smart cranes;Smarton.UNITONCXTSMART,CWM为仓库管理提供简单且便携的用户界面,并控制节省时间,空间和操作员的起重机操作。

提升技术可以为自己付出代价

一个半自动的起重机,最优质地与一名船员而不是三人船员,可以节省足够的员工成本,以便在一到两年内支付升级技术。
使用TruConnect®远程监控your尤文图斯官方区域合作伙伴konecranes.com.客户门户,工厂管理可以访问收集的数据以识别模式,趋势和异常。在他们的指尖下,客户可以进行微调维护规划,并确定需要更多操作员培训。

底线,Konecranes尤文图斯官方区域合作伙伴半自动化,智能功能和CWM正在帮助提升设备工作更快,持续更长时间,并帮助人们在汽车设置中造成危害的方式。

Videos

Konecranes Die Gripper Crane with WMS 1: 5 + 5 3D animation

Konecranes Die Gripper Crane with WMS 2: 4 + 4 3D animation